ZETA|Newsroom|How Does the Geometry of Impeller Blades Affect the Process?
From to ZETA
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
Technical Text

How Does the Geometry of Impeller Blades Affect the Process?

ZETA investigates how different impeller blade geometries influence mixing efficiency, nutrient distribution, and power input in bioreactors. Using 3D-printed prototypes and CFD simulations, ZETA optimizes designs for scalable, high-performance mixing solutions.
Process ExpertiseProductsResearch & DevelopmentTechnical Text
Three impeller blade prototypes from 3D-printer

Impeller blades from the 3D printer provide the answer

In the course of process optimization, the impact of the design of agitators, spargers and vessels on the mixing process is investigated.

The central question is: How can optimum mixing and supply of nutrients be achieved with the lowest possible power input?

The design of the bioreactor system is crucial. At the TechCenter ZETA, the effects of different geometries of the stirrer blades and the configuration of combined stirring elements on performance are being investigated.

A characterization of the bioreactors equipped with stirrer blades from 3D printers is carried out and important parameters, such as kLa value, mixing time and power input are determined. Proven stirrer blade designs are then constructed in GMP-compliant stainless steel.

CFD studies

The agitator prototypes are also used in the context of process scaling. CFD simulation models are supported in this with real measurement data from benchmark measurements. This allows larger vessels to be optimized as well.

Process development and optimization at TechCenter ZETA

TechCenter ZETA provides the perfect environment for the development and optimization of (bio)pharmaceutical manufacturing processes.

Learn more about our R&D activities.
Connect with a trusted expert.

Birgit Pittermann
Senior Manager Research & Development
Portrait picture of a person wearing a white shirt and a black blazer in front of a light background.
I would like to receive regular information and electronic advertising and agree that my data may be processed and used for this purpose by all companies of the ZETA Group worldwide.
zeta.com is committed to protecting and respecting your privacy, and we’ll only use your personal information to administer your account and to provide the products and services you requested from us. By submitting, I agree to the Terms of Use and the Privacy Policy.
>

Download technical text geometry of impeller blades

ZETA explores how impeller blade geometry impacts mixing performance in bioreactors. Using simulations and prototypes, ZETA optimizes designs for better efficiency and scalability.

Please complete the form to receive the requested content.

zeta.com is committed to protecting and respecting your privacy, and we’ll only use your personal information to administer your account and to provide the products and services you requested from us. By submitting, I agree to the Terms of Use and the Privacy Policy.

Show content