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Process
Engineering
ZETA implements highly complex projects in the shortest possible time
Project PhasesBenefits for Your Project
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1
Time-to-Market:
Get to market faster with us -
2
Concentrated engineering competence from a single source
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3
Full cost transparency through ongoing project control
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4
Security and sustainability in the planning process
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5
Years of experience in plant engineering
Project Phases
Thanks to skillful integrated engineering, we achieve new best times in engineering every time.
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Phase 1Idea & Feasability
Use our technical and economic consulting for system and process optimization, equipment replacement, system expansion and the planning of new production capacities.
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Phase 2Concept Design
At your side right from the start: We structure your ideas and build the foundation based on process optimization, automation concept, purchasing and qualification strategies as well as cost estimation and execution planning.
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Phase 3Basic Design
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Phase 4Detail Design
The art is in the detail: The perfect match between engineering and construction is our core competence. We ensure that the project runs quickly, as we already consider the challenges of production and commissioning in the detailed planning.
Interdisciplinary Project Team
Different teams work with you on an interdisciplinary basis in every phase of the process!
Project
Managers
Managers
Process
Engineer
Engineer
HVAC -
BMS/EMS
Engineers
BMS/EMS
Engineers
Mathematical
Analysts
Analysts
Cleanroom
Experts
Experts
Your
company!
company!
Automation
Expert
Expert
Biotechnology
Expert
Expert
Civil
Engineers
Engineers
EIC Engineers
Mechanical
Engineer
Engineer
Logistics
low
moderate
strong
very strong
Engineering Solutions for the
Areas of Application:
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API production
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mAb production
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Blood plasma processing
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Vaccine production
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Aseptic products
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Emulsions
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Chemical synthesis
Starter Package Engineering
It all starts with your vision: We take over the planning and implementation of your idea right from the start.
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1
Process Improvement
From the "actual" model to the "target" model: Together with you, we analyze your current process and find out where the technical challenges lie and how we can solve them. -
2
Process Development
Together with you, we will develop a technological solution that is tailor-made for your needs and your process. -
3
Expert Workshop
We work out ways to find solutions and possible scenarios in a joint workshop. -
4
Creation of the Scope of Delivery
We create the follow-up documentation (PFD and URS), schedules, budgeting, results and show recommendations or alternative options for you. -
5
Concluding Meeting
We define the next common steps in a final meeting.
Contact: Daniel Maier
Dir. Business Line Engineering & Services
We would be happy
to advise you personally!
Scale Up & Down
GMP-compliant scaling: From the laboratory to industrial production - and back again!
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Laboratory
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Pilot
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Production
Numerous planning steps are necessary from the laboratory to industrial production when developing active ingredients. Only through a thorough understanding of the process can errors and additional costs be avoided and rapid project implementation guaranteed.
Our Pillars of Success
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1
Time Management
Faster project execution for quick market introduction. -
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Technical Planning
GMP-compliant production meets all requirements of the approval authorities. -
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Economic Planning
Efficient and well thought-out project calculation for the management of large investment volumes.
Customer statement
Thanks for the good and most of all solution-oriented collaboration…1700 documents were created based on a schedule that was steady for really most parts throughout the entire project. In particular the quality of the 3D Model deserves to be mentioned. The performance – with only very few exceptions due to collisions in the tightest of spaces – was successfully carried out across trades and – above all – collision-free…
Gerhard Gatterwe, OCTAPHARMA
Discover
more ZETA offers
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Service
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Service
Building Equipment
We combine TGA, HVAC, clean room and the entire process technology under one roof!
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Solutions
Interesting insights on this topic in our blog
Event: ACHEMA 2022
Major project: blood plasma production at Octapharma more than doubled - thanks to ZETA
Movie: EPCM Project for life-saving drugs
Press Release: Eridia - 50/50 Joint Venture of ZETA and Bühler
Video: ZETA Germany is growing – an interview with Gerald Dollberger
Feature Article: Time-to-Market Record: Major EPCM Project in just 24 Months
From the draft to the concrete project plan: The optimal production process is developed and specified for you on the basis of process requirements, legal regulations and standards (FDA, EMA, GMP, QbD).